Tuesday, April 21, 2015

3D Printing in the Construction Industry

Emerging Technology: 3D Printing
Industry: Construction and Infrastructure

Introduction:

While doing our second assignment, we learned that the 3D printing industry is likely on the verge of revolutionizing the way that we get things into Space. This is because the technology can now bypass the enormous supply chain involved in getting objects to the International Space Station.
            Well, 3D printing is also primed and ready to revolutionize the way that we do business here on our planet. The construction industry, whether it is building houses, roads, bridges, tunnels, or communication towers, generally requires a huge amount of materials from many places around the world. For example, think of what materials go into a regular, modern, detached house in the United States (or most places). There is rebar (or something that adds to the structure), concrete, PVC pipes, electrical wiring and devices, plastic pieces such as light switches, window frames, flooring, insulation, roofing materials, and more. Globalization has made it possible for a house in the United States to be built with wood from Canada, cement from Mexico, steel from China, marble from Italy, and light fixtures from France. Building products may be manufactured all over the country, or even the world, and then through a huge supply network they end up at the building site to be assembled by a small team of workers.
American Dream??

Thesis:

The advent of 3D printing and the exponential improvements in the technology around it has made it fathomable that all of the special materials named above will be able to be replicated or eliminated in the not-too-distant future, thus changing the way that we think of construction. Furthermore, with regards to innovation in general, I will attempt to show with examples in the construction industry that it is likely that 3D printing is going to disrupt or displace a tremendous amount of industries and products.

Impact of Globalization:

            In the past century or so, global supply networks have enabled a completely new way of thinking about how what products are possible and how existing products were made. The world’s entire economy changed once it became possible to source products from nearly every country on Earth. Additionally, the Industrial Revolution made possible the mass production of complex objects, and the postwar era of aviation accelerated the movement of products to levels previously unheard of. It was only once global supply chains were established and long distance airplanes were used that a Canadian could eat a dinner that comprised of all fresh ingredients, including chicken from the United States, olives from Italy, lettuce from Mexico, and avocados from Ecuador (Diamandis & Kotler, 2012). The global nature of most industries now is considered a given. We take for granted that our grocery stores are filled to the brim with products that just a century ago could never possibly have been there. 
Globalization Salad
 
Globalization Supermarket

            Construction industries all over the world have been affected by globalization, too. As mentioned above, before global networks were established and transportation was facilitated, a house build with products sourced from basically anywhere outside of your immediate surrounding area was reserved for only the wealthiest people in the world. But globalization changed all of that.

Nowadays, globalization has an even more evolved meaning than just supply chains. With the Internet now being ubiquitous and engineering hobbyists all over the world being connected in real-time, entire new industries have been democratized. What this means is that technology and information is now in the hands of some of the world’s most unlikely participants. This is accelerating the speed of innovation and even the way that innovation is done. Almost gone are the days in which only the luckiest and most specialized of people get to invent parts for the ISS, or create enormous companies, or participate in the conversations of where technology is going.

Construction Industry in a Globalized World:

            Not too long ago, it was relatively rare to see a construction project that used materials from places all over the world. While materials and parts of famous buildings may have been shipped in from tremendous distances– think here of the Pyramids of Giza– most construction projects would have been limited to local resources.
            Globalization and international shipping changed this in a huge way. As mentioned above, many construction projects in the past century have been designed with globally sourced products in mind. Specialty items needed for structures and to satisfy certain tastes have needed to come from all over, and this has been become relatively easy to achieve.
           
Development of 3D Printed Housing:

            3D printing was developed in the 1980s, but stagnated for many years in its development due to patent issues and technological limitations. Now, though, 3D printing appears to be on an exponential growth curve (3Dprinting.com, 2013) meaning that the technology will likely start to be able to do things in just a few years that we cannot even fathom today. It was not long ago that we couldn’t 3D print almost anything of use, but today there are developments that are making it appear that it will be possible to print functioning human organs in the near future.
            The Chinese company WinSun is taking on the challenge of 3D printing houses, and in March of 2014, the company 3D printed 10 full sized houses in 24 hours (3ders, 2015). Their construction materials consisted of a mixture of a mixture of “recycled construction waste, glass fiber, steel, cement, and special additives” (Kira, 2015). This is to say that not only has the company been innovating in how construction is done, but also what it is done with. The WinSun Company holds several material patents for their 3D printers, meaning not only that they are innovating at a tremendous rate, but also that they are reinventing what is possible to do in the realm of 3D printers.
3D Printed House in China

Impact of Globalization in 3D Printed Houses:

            Globalization has played a huge role in the development of 3D printing, primarily due to how the technology has been democratized. In the 1980s when the technology was locked up in patents, it was difficult to innovate around potential of 3D printing because it carried with it huge risk and technology development periods. Today, however, things are different. Now that the world is exposed to 3D printing in a widespread way, there are innovators in basements and garages all over the world. As such, the technology has hopped onto an exponential growth curve that has allowed it to develop a wide variety of products.
            This is basically what has happened with WinSun, and is happening all over the world right now. Only a in the last few decades, 3D printing went from non-existent, to printing small plastic pieces, to now printing materials that are compounds of what would otherwise be waste. There is a 3D printer in space on the ISS, and there are 3D printers on the desks of techy teens all across the world. New products and ways of developing are coming into focus, including highly specialized items such as human organs and artificial teeth. This means that, due to globalization, 3D printing innovation is taking place in all sorts of places that were before unthinkable.
            3D printed housing is not only being developed in China. There are several technological institutes around the globe working on similar projects (Chalcraft, 2013). Many of them are still quite tight-lipped about their respective technologies and printing processes, but once these projects are finalized in their capacities to build, the world will have a very clear picture of what is being done. Once these 3D printers for houses and buildings are put up for sale to construction companies, the development of such a technology will only further expand.
            As we’ve seen, the impact of globalization on the construction industry prior to 3D printing was that materials could come from all over the world. Now, once 3D printing becomes more widespread and a wider range of materials are able to be printed in much higher qualities, the way that houses are designed will once again shift. Globalization, therefore, in this case, has globalized the information rather than the access to materials. In the future, it may not be of one’s taste to have US$300,000 worth Italian marble. Rather, it may become the norm to want to have a house that is built out of eco-friendly, locally sourced materials, that has superior insulation and has a creative shape, such as a Mobius strip themed home (see image below).
Mobius Strip Home Concept


Conclusion:

3D printing is changing the face of innovation, as it has the potential to disrupt nearly every industry that deals with physical goods. The construction industry is one that is likely going to change drastically in the next 50 years. Due to the development of new materials and new construction processes, the world’s supply chain for construction materials may shift from shipping rare or expensive materials such as granite or marble, to shipping recycled materials that can be fed into a 3D printer.
The house construction market is still underdeveloped and has yet to start selling any 3D printed homes. However, an offshoot of 3D printing is already in widespread use that is changing the way that another ubiquitous product is made: airplanes. Prior to the new Airbus 350XWB, airplane wings were built out of several pieces of metal that were riveted together. This added weight and potential breaking points where the pieces of metal meet. Now, though, the A350’s wings are built in an additive process involving layers of tape that are later cured to harden. This revolutionary additive process has reduced the weight of the wings, thus increasing the efficiency of the airplane, while making it stronger. While this is not technically 3D printing, it is a similar process that is already changing the way that airplanes are made.
A350 Wing

I believe that it is now only a matter of time– and not too much time– before the construction industry for houses, buildings, roadways, and bridges, is revolutionized and modernized, leaving behind the old ways of doing business where we ship fully built materials rather than building them to specifications on site.


References:

3DPrinting.com. 2014. History. Retrieved from http://3dprintingindustry.com/3d-printing-basics-free-beginners-guide/history/. Accessed 16 April 2015.

Chalcraft, E. (2013, May 21). 3D printing architecture. Dezeen Magazine. Retrieved from http://www.dezeen.com/2013/05/21/3d-printing-architecture-print-shift/. Accesed 17 April 2015.



P. H. Diamandis, & S. Kotler. 2014. Abundance: The future is better than you think. New York, NY: Free Press.